Advanced Insulate Composite Construction Panel - Manufacturer
Factories in a Box - Joint Venture Concept
In the construction industry low transportation costs and prompt delivery are key competitive elements; therefore, Aqua House seeks to produce its RexWall Panels within a radius of 500 Km of the delivery points. In order to achieve this RexWall, has developed, in Germany through a strategic alliance with the leading chemical and machine builder companies, a “Factory in a Box” that is fully integrated and operational inside 10 containers. The factory can be operational within short time of arrival to its destination and it is subsequently transportable according to the market and project needs.
Within 60 days Aqua House is able to establish a “Factory in a Box”. Each “Factory in a Box” will only require 2000 sqm hall of space under roof plus 500 sqm. Each Factory will be operated by 8 employees for manufacturing, and an additional 4 employees for management, administration and maintenance personnel.
Personnel training (including factory managers and maintenance workers) will take place at Aqua House International GmbH, Germany.
Training: In order to sustain RexWall standards of quality by clients that intend to use RexWall Panels for Housing solutions, it is necessary to ensure at the site the strict compliance at all stages of the construction process until completion. RexWall has accordingly set up a system of training and inspection/certification of the work by our clients.
Training graduates become certified to build/install using our Panels and Bonding materials. RexWall building inspectors supervise the construction work throughout until completion at which point they will certify the good quality of the work so our standard 20 Year warranty can be extended.
Installation, Training and Licensing: Buyers of RexWall panels for housing solutions must have their crews of installers or their subcontractors become RexWall certified installers before Panels can be delivered since they are responsible for erection at the site. They will be trained in all aspects of putting up a building, such as finishing techniques, bonding and mounting of windows and doors. Upon qualification, they will be certified to take on such building installation jobs.
Into the finest detail: The revolutionary plate production: To fulfil the high quality standards of the makers of RexWall, new ways had to be explored. No European plate production was able to meet the prescribed standards for quality and price. So Aqua House built its own plant for the manufacturing of plates. The RexWall production line, 25 metres long and 3 metres wide, is the largest vacuum laminating table in Europe. The vacuum- and temper technique developed by Aqua House allows the production of plates which come up to even the highest standards of the aircraft industry. The manufacturing plant for the production of RexWall plates is filed partly or patent and has not been implemented this way in industry before. Over years of testing and research resulted in the existing quality of the plates. Not without pride the young team looks back on many insiders in the sector, who did not think that this result may be reached.
Patents and brand rights of the Group:
Aqua House, RexWall TM
EU Reg. No. : 006177919
Mobile Home Container
IPC E04B 1/348 - 20 2007 000 438
Marine Floating Fuel Stations
IPC: B60S 5/02 (2006.01)
Printing Panels
IPC: D06N 3/00 (2006.01)
Hart Foam Core Panels
IPC: B32B 5/18 (2006.01)
ISO Container and Train Wagongs Floors
IPC: B65D 90/02 (2006.01)
You identified an interesting market to sell low-cost houses, floating homes and you are thinking about selling a line of houses in this market?
In a first step we can design those homes for you. Our offerings range from standard homes to customized design.
In a second step we will provide a comprehensive plan that determines what is needed to execute your plan to build and to sell the homes as planned. We will supply all materials needed to build the desired houses and provide all necessary know-How to help you set up the houses at the customers site.
In a third step we will deliver the manufacturing capacities required to meet your needs if you decide to require a local production of RexWall plates, the key material used in building our houses.
At Aqua House nothing is left to chance. Quality control starts with the choice of suppliers and encompasses all facets of production and construction. For all components, materials, and processes needed to deliver the high quality product that lives up to our demands, RexWallTM specified and adheres to strict quality standards!


